RS3000 Sine Wave Inverter/ChargerOperation GuideRS3000
Safetyviii 975-0170-01-015. Do not operate the Inverter/Charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the
SpecificationsA–2 975-0170-01-01Inverter SpecificationsAll inverter specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 30
Specifications975-0170-01-01 A–3Charger SpecificationsAll charging specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 120
SpecificationsA–4 975-0170-01-01Transfer and General SpecificationsAll transfer specifications are at nominal conditions: ambient temperature of 77 °F
Specifications975-0170-01-01 A–5Physical Specifications with ProjectionsTable A-5Physical SpecificationsRegulatory ApprovalsFan OperationThe internal
SpecificationsA–6 975-0170-01-01Invert Power Derating vs Ambient TemperatureThe inverter/charger delivers up to 3000 watts continuous of sine wave out
BBattery Charging ReferenceAppendix B, “Battery Charging Reference” describes the multistage charging algorithm (formula) of the RS3000.
Battery Charging ReferenceB–2 975-0170-01-01Charging Algorithms (Formulas)Battery TypeRS3000 charges flooded (or wet) lead-acid, gel, AGM (absorbed gl
Battery Charging Reference975-0170-01-01 B–3There is a fourth stage, equalization, which is initialized manually as it is only performed occasionally
Battery Charging ReferenceB–4 975-0170-01-01Float ChargeIn the third stage—the float charge—which is a maintenance mode, the output voltage of the cha
Battery Charging Reference975-0170-01-01 B–5Two-Stage ChargingIf the two-stage charge is enabled, the charger finishes the absorption charge but does
Safety975-0170-01-01 ixExplosive Gas Precautions1. To reduce risk of battery explosion, follow these instructions and those published by the battery m
Battery Charging ReferenceB–6 975-0170-01-01The numbers presented in Table B-1 and elsewhere in this guide are base numbers only and will vary with fa
C TerminologyThis section provides a glossary of terms and a listing of abbreviations used in this guide.
TerminologyC–2 975-0170-01-01GlossaryAbsorption Charge The second stage of three-stage battery charging. Voltage remains constant and current reduces
Terminology975-0170-01-01 C–3DC LoadsThese loads are those that run off a DC electrical system (battery). A few examples of DC loads are pumps, lights
TerminologyC–4 975-0170-01-01Overload/Over-current ProtectionA control circuit designed to protect a device (wire, inverter or charger, for example) f
Terminology975-0170-01-01 C–5Watt Hour (W/h)Electrical power measured over a period of time. One watt hour of electricity is equivalent to one watt of
TerminologyC–6 975-0170-01-01Abbreviations Abbreviation Full name DefinitionA Ampere (Amps) See Glossary.AC Alternating Current See Glossary.AGM Absor
Terminology975-0170-01-01 C–7SOC State of charge Indicates the quantity of electrical energy stored inside a battery.UL Underwriters LaboratoryA stand
975-0170-01-01 WA–1Warranty and Return InformationWarrantyWhat does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.
Safetyx 975-0170-01-017. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-ac
Warranty and ReturnWA–2 975-0170-01-01What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or c
Warranty and Return975-0170-01-01 WA–3REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX RS3000 SINE WAVE INVERTER/CHARGER IN CONNECTION W
Warranty and ReturnWA–4 975-0170-01-01Out of Warranty ServiceIf the warranty period for your RS3000 Sine Wave Inverter/Charger has expired, if the uni
Aabsorption charge B–3AC knockoutillustrated 1–9locations of 1–7AC wiring compartment access panel 1–7AGM (absorbed glass mat) batteries B–2Bbatteries
IndexIX–2 975-0170-01-01manual 2–14, 4–2fault types 4–2faults and warnings 4–2FCCcompliance A–5regulations xfirmware revision number, viewing 2–5float
Index975-0170-01-01 IX–3system buttondescribed 2–15illustrated 2–15system checkcharging and inverting 2–5System Control Panelbuttons described 2–3func
Xantrex Technology Inc.1 800 670 0707 Tel toll free NA1 360 925 5097 Tel direct1 800 994 7828 Fax toll free NA1 360 925 5143 Fax directcustomerservice
975-0170-01-01 xiImportant Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii1IntroductionAbo
Contentsxii 975-0170-01-01Faults and Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2
Contents975-0170-01-01 xiiiClear Faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Contentsxiv 975-0170-01-01ASpecificationsInverter Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
975-0170-01-01 xvFigure 1-1 Typical Xanbus System Diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5Figure 1-2 Fro
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1IntroductionCongratulations on your purchase of the RS3000 Sine Wave Inverter/Charger.The RS3000 has been designed to give you premium power, ease of
Introduction1–2 975-0170-01-01About the RS3000 Sine Wave Inverter/ChargerThe RS3000 Sine Wave Inverter/Charger is a convenient combination of an inver
Introduction975-0170-01-01 1–3How RS3000 WorksThe RS3000 is designed to:•invert•charge• accept both split phase and dual input. See “Glossary” on page
Introduction1–4 975-0170-01-01ChargingThe RS3000’s charging function:• produces 150 amps to charge your batteries• equalizes flooded, lead acid batter
Introduction975-0170-01-01 1–5Xanbus SystemThe Xanbus® system includes the RS3000 and other Xanbus-enabled devices. The RS3000 is the device in a Xanb
Introduction1–6 975-0170-01-01Comprehensive Electronic ProtectionRS3000 is approved to meet a number of safety standards including UL 458 and CSA C22.
Introduction975-0170-01-01 1–7RS3000 FeaturesFront Panel FeaturesBefore you begin to operate the RS3000, review the front panel features shown in Figu
Introduction1–8 975-0170-01-01Figure 1-3Front Panel Lights and ButtonsTable 1-2Description of Front Panel Lights and ButtonsFeature Description1 Exter
Introduction975-0170-01-01 1–9Side Panel FeaturesFor your reference, the side panel features with all connections completed is shown in Figure 1-4.CAU
Introduction1–10 975-0170-01-014 Dual network jacks provide connection for network-enabled devices. (The number of connections depends on your layout.
Introduction975-0170-01-01 1–11DC Terminal Covers and Battery Temperature SensorDC Terminal CoversTwo covers are supplied to prevent accidental contac
RS3000 Sine Wave Inverter/ChargerOperation Guide
Introduction1–12 975-0170-01-01System Accessories and Network ComponentsSystem accessories can be used with the RS3000 in a Xanbus system. The System
2OperationChapter 2, “Operation” contains detailed information and procedures for using your RS3000.If you’re using the System Control Panel to operat
Operation2–2 975-0170-01-01Operating the RS3000 with the System Control PanelThe System Control Panel (SCP) provides operating, configuration, and mon
Operation975-0170-01-01 2–3Using the System Control PanelThe System Control Panel has important features which you’ll want to be familiar with, as sho
Operation2–4 975-0170-01-01On Start UpWhen the RS3000 is powered up or has been reset, all of the front panel lights illuminate and remain on for a mi
Operation975-0170-01-01 2–5System Start-up CheckTo test inverting and charging from the RS3000 front panel:1. Disconnect AC power from inverter input
Operation2–6 975-0170-01-01Operating in Invert ModeOnce the inverter/charger is installed, you can operate it in invert mode.To operate in invert mode
Operation975-0170-01-01 2–7Operating Limits for Inverter OperationPower OutputTemperature The continuous output rating for the RS3000 is 3000 watts or
Operation2–8 975-0170-01-01Operating in Charger ModeTo operate the RS3000 in charger mode from the front panel:1. Connect AC input power.The charger a
Operation975-0170-01-01 2–9Charger Operation with Battery Temperature SensorSince battery temperature is a key factor in correct charging, the chargin
About XantrexXantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to
Operation2–10 975-0170-01-01Operating in Equalization ModeFollow the battery manufacturer’s recommendations for equalizing your batteries. As a guide,
Operation975-0170-01-01 2–11Equalizing BatteriesTo equalize your batteries:1. Turn off or disconnect all loads on the battery.The voltage applied to t
Operation2–12 975-0170-01-01Operating Limits for Charger OperationThe maximum output current for the RS3000 is 150 amps. You can reduce the total outp
Operation975-0170-01-01 2–13Monitoring the RS3000 Indicator LightsThe ten indicator lights on the front panel show you the operating status of the RS3
Operation2–14 975-0170-01-01Faults and WarningsA fault affects the operation of the unit. A manual fault requires user intervention by clearing the co
Operation975-0170-01-01 2–15System ModesThis section provides an overview of the four different system modes.The system modes described in this sectio
Operation2–16 975-0170-01-01Operating ModeCharacteristics In Operating mode, all communications are enabled on the Xanbus system. All power conversion
Operation975-0170-01-01 2–17To enter or exit Power Save mode:◆ Press and hold the System button on the System Control Panel for one second.After you r
Operation2–18 975-0170-01-01In Safe mode, the RS3000 continues to communicate, but the inverting and charging functions are disabled.When to use Use S
Operation975-0170-01-01 2–193. On the System Settings menu, with Desired Mode highlighted, press Enter.4. Use the down arrow button to scroll through
975-0170-01-01 iiiAbout This GuidePurposeThe RS3000 Sine Wave Inverter/Charger Operation Guide provides explanations and procedures for operating, con
Operation2–20 975-0170-01-01Hibernate ModeCharacteristics Hibernate mode removes network power from the System Control Panel and all Xanbus-enabled de
3ConfigurationChapter 3, “Configuration” contains information about all configurable settings and procedures for the RS3000.This chapter provides info
Configuration3–2 975-0170-01-01General Configuration InformationSystem Control PanelThe System Control Panel provides configuration and monitoring cap
Configuration975-0170-01-01 3–3System Menu MapFigure 3-1 provides a map of how the System Control Panel screens and menus are organized. The order of
Configuration3–4 975-0170-01-01Viewing the System ScreenThe System screen displays system activity. The information appearing on the System screen var
Configuration975-0170-01-01 3–5Selecting the RS3000 from the Select Device MenuTo select the RS3000 from the Select Device menu:1. With RS3000 highlig
Configuration3–6 975-0170-01-01Selecting the RS3000 Advanced MenuRS3000 advanced menu lists status information and settings which require that you und
Configuration975-0170-01-01 3–73. Press Enter.4. Select Advanced and press Enter.5. Press Exit to return to Select Device menu.Returning to RS3000 Bas
Configuration3–8 975-0170-01-01Selecting and Adjusting the Configurable SettingsYou can view or change RS3000 settings from the RS3000 menu. Status in
Configuration975-0170-01-01 3–9RS3000 Menu StructureAn overview of the RS3000 menu structure is shown in Figure 3-8. The System Control Panel displays
About This Guideiv 975-0170-01-01Chapter 4, “Troubleshooting”, explains how to identify and solve problems that can occur with the RS3000.Appendix A,
Configuration3–10 975-0170-01-01RS3000 Device MenuThe RS3000 device menu displays status information on the different modes of the inverter/charger. T
Configuration975-0170-01-01 3–11BatteryThe second line of the device screen indicates the status of the battery. This line displays the volts (V); cur
Configuration3–12 975-0170-01-01RS3000 Menu (Basic)The RS3000 basic menu indicates the status of items and lists settings that you may have to adjust
Configuration975-0170-01-01 3–13Outcome If the AC is qualified, the charger operates. If the AC is not qualified, then the charger will not operate un
Configuration3–14 975-0170-01-01EqualizeConfigurable setting This setting lets you enable or disable charger equalization, if the battery type is floo
Configuration975-0170-01-01 3–15Selecting Yes takes you to the equalization system home screen, as shown in Figure 3-11.Table 3-2 provides an explanat
Configuration3–16 975-0170-01-01If you choose Yes, the equalization process is cancelled and you are returned to the RS3000 home menu. If you choose N
Configuration975-0170-01-01 3–17Batt SizeFull name Battery sizeConfigurable setting This features let you select the size of the battery bank being ch
Configuration3–18 975-0170-01-01RS3000 Menu (Advanced)The advanced menu lists settings that provide you with additional control over RS3000. However,
Configuration975-0170-01-01 3–19EqualizeThis feature is the same as described on the basic menu on page 3–13.Load SenseConfigurable setting This setti
About This Guide975-0170-01-01 vSymbols UsedThe following symbols are used on the product labels or in this guide.Related InformationFor related mater
Configuration3–20 975-0170-01-01Sub-MenusConfigure Inv/Chg Menu (Configure Inverter/Charger Menu)Cfg/Inv Chg is a sub-menu. If selected, the following
Configuration975-0170-01-01 3–21Lo DC VoltFull name Low DC input voltage shutdownConfigurable setting This setting lets you set the low voltage shutdo
Configuration3–22 975-0170-01-01Sense IntervalConfigurable setting This setting lets you adjust the interval between load sense pulses. The longer the
Configuration975-0170-01-01 3–23Eqz VoltsFull name Equalization voltageConfigurable setting This setting lets you set the desired equalization voltage
Configuration3–24 975-0170-01-01Cfg AC Limits (Configure AC Limits)Lo AC VoltFull name Low AC Transfer voltage (AC under voltage level)Configurable se
Configuration975-0170-01-01 3–25Lo AC FreqFull name Low AC transfer frequency (AC under frequency level)Configurable setting This setting lets you adj
Configuration3–26 975-0170-01-01Hi AC FreqFull name High AC transfer frequency (AC over frequency level)Configurable setting This setting lets you adj
Configuration975-0170-01-01 3–27View Device Info (View Device Information)If you select the View Device Info, the RS3000 Device Info menu appears, as
Configuration3–28 975-0170-01-01View Event LogDisplay setting The Event log, shown in Figure 3-14, displays the 10 most recent events. Events can incl
Configuration975-0170-01-01 3–29If you select continue, your settings will be restored to default. If you select cancel, your existing settings will b
4TroubleshootingThe RS3000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation. If
Troubleshooting4–2 975-0170-01-01Faults and WarningsWhen a fault or warning message appears, you can acknowledge the message to clear the screen. To a
Troubleshooting975-0170-01-01 4–3Warning TypesThere are two types of warnings: automatic and manual. When the RS3000 detects a warning condition, it d
Troubleshooting4–4 975-0170-01-01Troubleshooting ReferenceThis chapter provides you with troubleshooting tips to identify and solve most problems that
Troubleshooting975-0170-01-01 4–5General Troubleshooting GuidelinesThis section will help you narrow down the source of any problem you may encounter.
Troubleshooting4–6 975-0170-01-01❐ Is the battery temperature sensor and its cable properly connected and undamaged?5. Contact Xantrex Customer Servic
Troubleshooting975-0170-01-01 4–7Warning MessagesWarning messages appear on the System Control Panel to alert you to an impending system change. You c
Troubleshooting4–8 975-0170-01-01Table 4-3 provides a detailed description of the warning messages and solutions.Table 4-3Warning MessagesWarning Numb
Troubleshooting975-0170-01-01 4–9W9 Battery temp sensor not detected. Check connections.Automatic Battery Temperature Sensor Not Present Install a bat
975-0170-01-01 viiImportant Safety InstructionsREAD AND SAVE THESE INSTRUCTIONSThe RS3000 Sine Wave Inverter/Charger Operation Guide contains importan
Troubleshooting4–10 975-0170-01-01W501 Inv/Chg is trying to fix a memory problemManual Non-volatile memory warningNormal operation may return or may g
Troubleshooting975-0170-01-01 4–11Fault MessagesWhen the RS3000 detects a fault condition, the fault is displayed on the System Control Panel and also
Troubleshooting4–12 975-0170-01-01Table 4-4 provides a detailed description of the fault messages and solutions. If you are unable to resolve the prob
Troubleshooting975-0170-01-01 4–13F7 Too many AC loads. Turn some off, clear fault, try again.Escalating Auto Fault. Must occur 3 times in 30 seconds
Troubleshooting4–14 975-0170-01-01F14 Input AC too high. Check source, clear fault, try again.Automatic AC Over Voltage Shutdown (AC Line 2 input) Not
Troubleshooting975-0170-01-01 4–15F24 Reset the RS3000. If problem persists, call customer service.Escalating Auto Fault. Must occur 3 times in 60 sec
Troubleshooting4–16 975-0170-01-01F41 Reset the RS3000. If problem persists, call customer service.Manual Dead battery charger timeoutTry restarting d
Troubleshooting975-0170-01-01 4–17Inverter ApplicationsThe RS3000 performs differently depending on the AC loads connected to it. If you are having pr
Troubleshooting4–18 975-0170-01-01Fluorescent Lights & Power SuppliesSome devices cannot be detected when scanned by Load Sense circuitry. Small f
ASpecificationsAppendix A, “Specifications” contains the electrical and physical specifications for the RS3000 Sine Wave Inverter/Charger.All specific
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